Advanced International Journal for Research

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PLC Driven Conveyor and Bottle Filling System

Author(s) Ms. Gayathri J, Mr. Sumanth ., Mr. Manjunatha Ustamara, Mr. Nikhil ., Mr. Joshwa D Costa
Country India
Abstract Modern manufacturing industries require high levels of accuracy, speed, and reliability in their production processes. Traditional manually operated conveyor and filling systems often lead to inconsistencies, higher labor requirements, and reduced productivity. To overcome these limitations, industries increasingly adopt automation technologies, with the Programmable Logic Controller (PLC) playing a central role.

A PLC-driven conveyor and bottle filling system integrates sensors, actuators, and control logic to automate the movement of bottles and the precise filling of liquids. The conveyor transports bottles through different stages, while the PLC monitors their position using sensors and controls the filling valves or pumps with high accuracy. This automation reduces human error, ensures consistent fill levels, minimizes wastage, and increases production efficiency.

The growing demand for scalable and cost-effective automation solutions has made PLC-based systems an ideal choice for beverage, pharmaceutical, and chemical manufacturing industries. Research on PLC-controlled conveyor and filling systems focuses on improving system reliability, optimizing cycle times, enhancing accuracy, and integrating advanced features like HMI interfaces and fault-diagnostic capabilities.
Keywords PLC Automation, Conveyor System, Bottle Filling, Industrial Automation, Sensors and Actuators, Automation Control, Process Optimization, Production Efficiency, Liquid Filling System, HMI Interface, Industrial Control Systems, Automation Reliability, Factory Automation, Mechatronics System
Field Engineering
Published In Volume 6, Issue 6, November-December 2025
Published On 2025-11-27
DOI https://doi.org/10.63363/aijfr.2025.v06i06.2152
Short DOI https://doi.org/hbdsv6
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