Advanced International Journal for Research

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The Comparative Study of Prefabrication on Over Traditional Construction Profitability

Author(s) Mr. M Itendrakumar
Country India
Abstract The global construction industry, valued at $12.7 trillion (2024) with 13% GDP contribution, suffers systemic inefficiencies through traditional onsite methods—budget overruns, schedule delays, megaproject failures, and material waste ($1.2T annually)—exacerbated in Haryana's manufacturing corridor by skilled labor shortages, monsoon disruptions, and ₹12,000 crore delay losses. This dissertation develops a comprehensive prefabrication profitability framework quantifying lifecycle cost superiority, timeline compression (110 vs 270 days), and margin expansion versus traditional construction's eroded reality, with electrical prefabrication as pivotal multiplier delivering 48-hour commissioning (vs 28 days), 92% firstpass quality (vs 65%), 1.8% voltage drop (vs 4.2%), THD <3% (vs 5.8%), and lifecycle maintenance reduction through IP65 MEP skids, busbar optimization, and BIM Level 2 coordination. Empirical validation across Gujarat Ritu Technobuilds (50,000 sqm, cost savings, timeline acceleration), Haryana Gurugram-Faridabad warehouses, Levi's Stadium (electrical labor savings), and UK Portakabin (35 projects, cost reduction) confirms 50-70% prefab content optimality balancing transport premiums against realized gains, positioning factory precision essential for PM GatiShakti 90-day mandates and Make-in-India Haryana manufacturing GDP target.
Strategic recommendations mandate 60% minimum prefab content, IP65 electrical skid standardization, ₹2-5 crore factory subsidies, BIM compulsory from schematic design, and performance bonds yielding ₹26,000 crore savings and state GDP uplift through specialized factory ecosystems.
Field Engineering
Published In Volume 7, Issue 1, January-February 2026
Published On 2026-01-06
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E-ISSN 3048-7641
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